Design and construction of automatic sorting station with machine vision

Abstract

This article presents the design, construction and testing of an automatic product sorting system in belt conveyor with machine vision that integrates Free and Open Source Software technology and Allen Bradley commercial equipment. Requirements are defined to determine features such as: mechanics of manufacturing station, an app of product sorting with machine vision and for automation system. For the app of machine vision a library is used for optical digital image processing Open CV, for the mechanical design of the manufacturing station is used the CAD tool Solid Edge and for the design and implementation of automation ISA standards are used along with an automation engineering project methodology integrating a PLC, an inverter, a Panel View and a DeviceNet Network. Performance tests are shown by classifying bottles and PVC pieces in four established types, the behavior of the integrated system is checked so as the efficiency of the same. The processing time on machine vision is 0.290 s on average for a piece of PVC, a capacity of 206 accessories per minute, for bottles was obtained a processing time of 0.267 s, a capacity of 224 bottles per minute. A maximum mechanical performance is obtained with 32 products per minute (1920 products/hour) with the conveyor to 22 cm/s and 40 cm of distance between products obtaining an average error of 0.8%.